AGMA 05FTM14 PDF

This paper describes a root fillet form calculating method for a helical gear generated with a shaper cutter. The shaper cutter considered has an involute main profile and elliptical cutter edge in the transverse plane. Since the fillet profile cannot be determined with closed form equations, a Newton's approximation method was used in the calculation procedure. The paper will also explore the feasibility of using a shaper tool algorithm for approximating a hobbed fillet form. Finally, the paper will also discuss some of the applications of fillet form calculation procedures such as form diameter (start of involute) calculation and finishing stock analysis.